Production Process

Design Stage

Material Selection

Production and Processing

Quality Inspection

Safety Testing

Packaging and Transportation

Installation and Maintenance

Design Stage

Needs Analysis:

This stage identifies market demands and target customer needs. It determines the type, function (slides, climbing nets, ball pits), size, and style of the playground equipment.

Conceptual Design:

Designers create an initial design based on the needs analysis, defining functions, appearance, and safety standards. This includes sketches and concept development.

Detailed Design:

This involves structural design, material selection, and process planning to ensure feasibility and safety. Detailed drawings with dimensions and connections are created.

Choosing suitable raw materials like plastics, metals, rubber, PVC fabrics, safety nets, and air blowers. These must have good quality, safety, and durability for performance and lifespan.

Highlights:

Material selection based on design requirements

Examples of materials: plastic, metal, rubber, PVC, nets

Ensuring overall performance and lifespan

Mold Making:

Molds are made based on design drawings for plastic parts. Precision in mold-making directly impacts the quality of the finished components.

Component Production:

Using processes like injection molding, welding, and cutting to produce individual parts. This includes plastic molded parts and welded metal support structures.

Assembly:

The various parts are assembled based on design drawings to create the complete play structure. Connections must be firm and secure for stability and safety.

Material Inspection:

Inspecting the selected materials for quality compliance, including strength, toughness, and weather resistance, ensuring they meet production needs.

Component Inspection:

Checking each component for dimensional accuracy, shape, appearance, and any defects (cracks, deformation). This ensures components are compliant and defect-free.

Whole Unit Inspection:

Comprehensive testing of the assembled structure, including safety, stability, durability. Tests include structural stability and functional operation (slides, climbing nets).

Load Testing:

Testing the playground equipment's load capacity to ensure it can withstand maximum design loads and potential overload situations for stability.

Usage Testing:

Simulating children playing (climbing, sliding, jumping) to test performance and safety, checking for hazards like sharp edges and loose parts to meet safety standards.

Packaging:

Packaging the inspected equipment with appropriate materials (foam, boxes) to protect it during transport, along with clear product information and handling instructions.

Transportation:

Selecting the proper transport (road, rail, water, air) based on customer needs and equipment, ensuring safe and on-time delivery to the destination.

Installation:

Professional technicians install the equipment according to design and site conditions. Precise placement, secure connections, and safety are paramount.

Maintenance:

Providing user manuals, guiding proper operation, regular inspections, cleaning, lubrication, and addressing issues promptly for extended equipment life.

Assembly Precautions

Pre-installation

Check the site

make sure the site is level, free of sharp objects and debris, and the size and shape of the site should be suitable for the installation of the naughty castle so as not to affect the use and safety.

Inventory Parts

carefully check whether the parts and accessories of the naughty castle are complete, including all kinds of brackets, connectors, plastic parts, safety nets, air cushions, etc., to ensure safe use.

Frame Installation

Fixed columns

when installing the 48* galvanized pipe frame, fix all the iron passes needed on the columns, choose a corner for installation, and then assemble them in order.

Firm connection

Make sure all the connection points of the frame are firm and reliable, you can use special screws, nuts and other fasteners to fix them to prevent loosening in the process of use.

Component assembly

Reasonable order

first assemble the naughty castle products that can be up and down, then assemble the plastic products and wooden products, and finally weave the naughty castle protection net, wrap the protection sponge tube, and place the sky platform and so on.

Stable connection

such as the net hole needs to be fixed with 4 ¢32 small buckles, ¢114 large buckle position and other products height (990) unified; 300, 900, 1200, 1500 hanging ladder needs to be fixed with 4 ¢32 small buckles, ¢114 large buckle position and other products height (990) unified, etc., the fixing method of different parts and the type of screws may be different, according to the instruction manual requirements. Operation.

Safety Installation

Safety net fixing

Fix the safety net around the naughty castle, make sure the mesh is tight and strong to prevent children from falling from the net holes while playing.

Placement of air cushion

Place the air cushion at the bottom of the naughty castle to alleviate the impact of the children during play, play the role of buffer protection, to ensure that the bottom of the air cushion is not broken and leakage phenomenon.

Inflatable equipment installation

Uniform inflation

when using manual or electric pump to inflate the inflatable mattress or air cushion, pay attention to the control of inflation pressure and time, to avoid over-inflation or under-inflation, after the completion of the inflatable, check the hardness and elasticity of the air cushion with your hands to ensure that the inflatable is uniform and sufficient.

Firm connection

when connecting the inflator to the inflatable port of the naughty castle, make sure the connection is firm to prevent leakage of air during the inflation process.

Quality check

Overall solidity

after the assembly is completed, the whole naughty castle should be checked, gently shake the bracket and various components to see if there is any looseness or shaking, to ensure that the equipment is overall solid.

Detailed inspection

check the connection of each component, edges and other details to see whether there are burrs, sharp corners and other places that may cause injury to children, if any, should be dealt with in time.

Factory Strength

With an annual production capacity of millions of pieces, we are a leader in the industry. Our efficient production process and lean management system ensures timely delivery and fulfillment of all customer needs. With our high production efficiency and short delivery time, we can provide high quality and efficient services to our customers.

Advanced Technology

Leading production equipment and continuous innovation.

High Production Efficiency

Millions of units annually with efficient management.

Strict Quality Contro

Ensures products meet international standards.

Experienced Team

Rich experience and high team cooperation.

Broad Market Reach

Diverse customer base with positive reputation.

Environmental Sustainability

Committed to green production and sustainable development.

Material	1. Plastic parts: LLDPE, Fiberglass 2. Post: National standard galvanized steel pipe 3. Metals: Galvanized 4. Deck, stair, bridge: Wood inside with sponge, rubber or powder cover 5. Outer cover: Soft Covering PVC
ASTM Safe Zone	Customized
Capacity	20-50 sqm for about 15- 30 Children; 50-100 sqm for about 25-50 Children; 100-200 sqm for about 40- 80 Children; More than 200 sqm about 80-200 Children
Recommended Ages	3-12 Years old.
Apply For	Dental offices, KFC, Fitness centers, coffee houses, toy stores, fuiniture or automotive stores, laugry shops, Kindergarten, Shopping Mall, Amusement Park, Indoor T hemed Park, Game Center, Pre-school etc .
Packing	Standard Export Packing: Cotton & PP Film, Accept Customized Packing.
Functions	Climb, Jump, Crawl, Run, Throw Activities Can Stimulated Children's Curiosity,Exploring Desire, and Build Up Their Consciousness of Team . Work and Their Abilities of Cognition, judgment and Problem-solving.
Advantages	1. Anti-UV . 2. Anti-static 3. Security 4. Environmental protection 5. Color is not easy to fade
Installation	Professional and useful CAD instruction, assembly procedure.
Remarks	Free designs provided as long as given sizes.

TQB-S-002 Indoor Play Equipment Naughty Castle Play Equipment